What are the major industry applications of laser solder spray ball welding machine?

The research and development of laser soldering system can enable domestic electronic processing enterprises to greatly reduce costs and achieve technological upgrading, and the domestic system will help to enhance the national electronic information industry and be conducive to the promotion of Industry 4.0 strategy.

The laser soldering system adopts a multi-axis intelligent working platform and is equipped with a synchronous CCD positioning and monitoring system, which can effectively ensure the welding accuracy and yield. It adopts solder ball jet welding, with high welding accuracy and reliable quality, and 99.8% of the slicing experiments are soldered; For extremely temperature-sensitive or flexible soldering areas, it can effectively ensure soldering precision and high-quality solder joints, the application range of solder balls is 350μm - 760μm, and the universal clamping equipment is used to facilitate product change.

Its 7-axis intelligent working platform is equipped with a synchronous CCD positioning and monitoring system, which can effectively ensure the welding accuracy and yield.

For the temperature-sensitive soldering area in traditional wave soldering and reflow soldering, the laser soldering system can effectively ensure the welding precision and the amount of soldering tin is controllable.

Advantages of laser soldering systems

<!--[if !supportLists]-->1.<!--[endif]-->With universal clamping equipment, the product is easy to change, weld without residue, and do not need to be cleaned.

<!--[if !supportLists]-->2.<!--[endif]-->CCD positioning system, for micro electronic products with high welding accuracy, this equipment has obvious advantages.

<!--[if !supportLists]-->3.<!--[endif]-->High efficiency and fast speed, the soldering time of a single solder ball is less than 0.3 seconds.

<!--[if !supportLists]-->4.<!--[endif]-->During machining, the laser does not come into contact with the welded object and therefore does not generate any mechanical stress, greatly reducing the thermal effect.

<!--[if !supportLists]-->5.<!--[endif]-->No additional flux is required and no additional aids are required.

<!--[if !supportLists]-->6.<!--[endif]-->It is possible to weld products flexibly and diversely.

<!--[if !supportLists]-->7.<!--[endif]-->Both eutectic solders and high-lead SnPb alloy solders can be used, as well as lead-free solders.

<!--[if !supportLists]-->8.<!--[endif]-->It supports online robot programming and processing, and has provided an online connection table mechanical interface to complete the production line docking.

<!--[if !supportLists]-->9.<!--[endif]-->High speed and with high throughput.

<!--[if !supportLists]-->10.<!--[endif]-->The solder joint can be inspected by a 2D image of the weld after the weld has been formed.

Laser soldering systems offer great potential in the field of electronics processing due to their many advantages. It adopts the design of multi-axis intelligent working platform and synchronous CCD positioning and monitoring system, which ensures the accuracy and yield of welding from many aspects. Whether it is the injection welding method of solder balls or the application of universal clamping equipment, it reflects the convenience of the system and the characteristics of high-quality welding.

In terms of welding accuracy, the results of 99.8% slicing experiments without false soldering, the effective soldering of extremely temperature-sensitive areas, and the advantages of the CCD positioning system during the welding of micro-electronic products all show its excellent performance in precision control. Moreover, the amount of tin soldered is controllable, which further improves the accuracy of soldering.

In terms of efficiency, the soldering time of a single solder ball is less than 0.3 seconds, and it has the characteristics of high speed and high throughput, which can meet the needs of large-scale production. In addition, it supports online robot programming and processing and provides a mechanical interface for the docking station, which can be smoothly connected to the production line, which greatly improves the degree of automation of production.

From the perspective of soldering materials, eutectic solders, high-lead SnPb alloy solders and lead-free solders can all be used, which provides a rich choice for different soldering tasks.

During the welding process, the laser does not come into contact with the soldering object, which avoids mechanical stress and reduces thermal effects, while eliminating the need for additional flux and auxiliary tools, and eliminating the need for residue and cleaning of the solder, which not only reduces costs, but also reduces the environmental impact. In addition, the 2D image is used to check the welding status of the solder joints, which makes it easy to detect problems and make adjustments in time. In short, the research and development of laser spray tin welding system is of great significance to domestic electronic processing enterprises, which will strongly promote the development of the national electronic information industry and help the promotion of the industry 4.0 strategy.

Laser soldering systems offer great potential in the field of electronics processing due to their many advantages. It adopts the design of multi-axis intelligent working platform and synchronous CCD positioning and monitoring system, which ensures the accuracy and yield of welding from many aspects. Whether it is the injection welding method of solder balls or the application of universal clamping equipment, it reflects the convenience of the system and the characteristics of high-quality welding.

In terms of welding accuracy, the results of 99.8% slicing experiments without false soldering, the effective soldering of extremely temperature-sensitive areas, and the advantages of the CCD positioning system during the welding of micro-electronic products all show its excellent performance in precision control. Moreover, the amount of tin soldered is controllable, which further improves the accuracy of soldering.

In terms of efficiency, the soldering time of a single solder ball is less than 0.3 seconds, and it has the characteristics of high speed and high throughput, which can meet the needs of large-scale production. In addition, it supports online robot programming and processing and provides a mechanical interface for the docking station, which can be smoothly connected to the production line, which greatly improves the degree of automation of production.

From the perspective of soldering materials, eutectic solders, high-lead SnPb alloy solders and lead-free solders can all be used, which provides a rich choice for different soldering tasks.

During the welding process, the laser does not come into contact with the soldering object, which avoids mechanical stress and reduces thermal effects, while eliminating the need for additional flux and auxiliary tools, and eliminating the need for residue and cleaning of the solder, which not only reduces costs, but also reduces the environmental impact. In addition, the 2D image is used to check the welding status of the solder joints, which makes it easy to detect problems and make adjustments in time. In short, the research and development of laser spray tin welding system is of great significance to domestic electronic processing enterprises, which will strongly promote the development of the national electronic information industry and help the promotion of the industry 4.0 strategy.