Views: 1 创始人: Site Editor Publish Time: 2024-12-15 Origin: Site
Conformal coating is a kind of protective
paint with a special formula, and UV conformal coating is an important type of
conformal coating. With its unique curing method and excellent performance, it
is widely used in circuit boards and related components of electronic devices.
As UV conformal coating gets more attention, many people are beginning to want
to know its advantages and disadvantages.
Nufil is an innovative enterprise that has
been deeply engaged in the field of electronic adhesives for more than 10
years, and has a good reputation in the industry with its self-developed
conformal coating products and adhesive technology solutions. Based on years of
research and understanding of UV conformal coating, Nu Phil led you to deeply
discuss the advantages and disadvantages of UV conformal coating to help you
understand this material more comprehensively. UV conformal coating has the
advantages of fast curing, high adhesion, good protective performance, good
environmental protection, high transparency and easy operation, and has a wide
range of application prospects in the field of electronic equipment protection.
Among them, fast curing can greatly improve production efficiency; High
adhesion provides reliable protection for different materials; The protective
performance includes waterproof, moisture-proof, chemical-resistant and
abrasion-resistant; Environmental protection meets modern needs; High
transparency, suitable for equipment with high requirements for appearance; It
is easy to operate and suitable for a variety of production methods. However,
it also has disadvantages such as difficult to cure where there is no light,
high cost, limited curing depth (special cases), and possible whitening of the
coating film under certain conditions.
Advantages of UV conformal coating:
<!--[if !supportLists]-->1.<!--[endif]-->Fast curing
One of the biggest advantages of UV conformal coatings is their ability to cure
quickly upon exposure to UV light, usually in a matter of seconds to tens of
seconds. Compared with the traditional conformal coating, it takes a longer
time to dry and cure, which greatly improves the production efficiency and can
meet the needs of rapid production in the modern electronics manufacturing
industry. The line does not have to wait a lot of time for the coating to dry,
and the advantage is that it can be operated continuously, especially in
large-scale production.
<!--[if !supportLists]-->2.<!--[endif]-->High
adhesion UV conformal coating has high adhesion to all kinds of circuit board
substrates, plastics, glass, metals and other materials. This means that it
adheres firmly to surfaces made of different materials and provides reliable
protection for electronic devices. Whether it is inside complex electronic
devices or on parts made of various materials, UV conformal coatings can play a
good role in protection, and are not easy to peel off or peel.
<!--[if !supportLists]-->3.<!--[endif]-->Good protective performance Waterproof and moisture-proof: UV conformal coating has excellent waterproof performance, which can effectively prevent moisture from penetrating into the interior of electronic equipment and avoid short circuit, corrosion and other problems caused by moisture. For electronic devices used in humid environments (e.g. bathrooms, kitchens) or outdoor electronic devices, the water-repellent properties of UV conformal coatings provide reliable protection for the equipment. Chemical resistance: It can resist the attack of chemicals, such as acids, alkalis, solvents, etc., and can protect electronic equipment in harsh chemical environments. In the fields of chemical industry and battery production, electronic equipment is often exposed to various chemicals, and the chemical resistance of UV conformal coating can ensure the normal operation of equipment. Abrasion resistance: The cured UV conformal coating has high hardness and wear resistance, and can withstand a certain degree of friction and scratches, maintaining the finish and aesthetics of the surface of electronic devices. In daily use, electronic equipment will inevitably be subjected to some slight friction and collision, and the wear resistance of UV conformal coating can effectively protect the surface of the equipment from damage.
<!--[if !supportLists]-->4.<!--[endif]-->Good
environmental protection UV conformal coating is a solvent-free or low-solvent
coating, which will not volatile organic compounds (VOCs) during the
construction process, and will cause less pollution to the environment. With
the continuous improvement of environmental awareness, more and more
enterprises and consumers have begun to pay attention to the environmental
performance of products, and this characteristic of UV conformal coating makes
it highly competitive in the market.
<!--[if !supportLists]-->5.<!--[endif]-->High
transparency UV conformal coating has good transparency, and will not affect
the appearance and color of electronic devices after application, and can
maintain the original appearance of the coated object. This is important for
electronic devices such as smartphones and tablets that require a high level of
appearance. At the same time, the high transparency also makes it easy to
observe and inspect the circuits and components inside the electronic
equipment.
<!--[if !supportLists]-->6.<!--[endif]-->Easy to
operate UV conformal coating can be applied by spraying, brushing, dipping and
other methods, which is simple and convenient to operate, and is suitable for
different types and scales of production. In addition, it can adopt the
equipment spraying process, which can achieve precise control and improve the
automation level of the production process.
Disadvantages of UV conformal coating:
<!--[if !supportLists]-->1.<!--[endif]-->Difficult to
cure where there is no light There are some shadow areas and dead zones on the
board that UV rays may not reach, which can lead to uneven curing of the
coating overall. However, Nufil has independently developed the UV moisture
dual-curing conformal coating CA6001 that can be UV curable and moisture
curing, which can well solve the problems of UV curing.
<!--[if !supportLists]-->2.<!--[endif]-->Higher cost
The price of UV conformal coating is relatively higher compared to traditional
conformal coatings. This is mainly due to the fact that the formulation
ingredients of UV conformal coating use more expensive raw materials, which
increases the production cost. Moreover, the use of UV conformal coating
requires suitable ultraviolet irradiation equipment, which is more expensive
than other types of conformal coating.
Conclusion In fact, in addition to the
above two shortcomings, UV conformal coating may also have the disadvantage of
limited curing depth, and for some thick coatings or electronic devices with
complex structures, the inside of the coating may not be completely cured.
However, the coating of the circuit board is usually not too thick, so this
disadvantage is basically negligible. Of course, under certain conditions (such
as inappropriate temperature and excessive moisture), the coating film of UV
conformal coating will appear whitening like conventional conformal coating,
and paying attention to the temperature and humidity of the sizing environment
can also avoid such shortcomings.
When a comprehensive understanding of UV
conformal coating, the application can be based on the needs and conditions of
comprehensive consideration, choose the appropriate conformal coating products
and construction technology, which will help UV conformal coating to play a
better protective effect. However, the UV moisture dual-curing conformal
coating CA6001 developed by Nu Phil can solve some curing problems, in most
cases, such as when the circuit board coating is not thick, the shortcomings of
limited curing depth can be ignored, and paying attention to the sizing
environment can avoid the problem of whitening of the coating film. In
practice, a comprehensive understanding of its advantages and disadvantages can
help to select the right product and application process according to the needs
and conditions, so as to make the UV conformal coating exert the best
protection effect.