Views: 1 创始人: Site Editor Publish Time: 2024-12-14 Origin: Site
In everyday life, the use of electronic devices is
becoming more and more widespread. In order to ensure product quality and
reliability, the application of conformal coatings is becoming more and more
common. After using conformal coating, we often need to clean some or all of
the conformal coating. Once we adopt the wrong method to clean the conformal
coating on the item or product, it will more or less cause damage to the item
or product, so how to clean it up? How do I clean up without damaging my
belongings? This is especially important at this time. Conformal coatings are
widely used in modern industrial production and electronic equipment
manufacturing to protect electronic components from moisture, dust, and
chemicals. However, over time or certain situations arise, conformal coating
may need to be cleaned. So, how to clean up the conformal coating?
First of all, before cleaning, we need to understand
the characteristics of conformal coating. In general, conformal coatings have
strong adhesion and durability, but they are not impossible to remove. Common
types of conformal coatings are acrylic, silicone and polyurethane, and there
may be differences in cleaning methods for different types of conformal
coatings.
In the case of acrylic conformal coatings, organic
solvents can usually be used to clean them. For example, alcohol, acetone or
banana water can effectively dissolve and remove acrylic conformal coatings.
When using organic solvents, care should be taken to avoid skin and eye
contact, and to operate in a well-ventilated environment to prevent harmful
gases from volatilization of organic solvents from causing harm to the human
body.
Silicone-based conformal coatings are relatively
difficult to clean because of their high chemical stability. It can usually be
cleaned with special silicone cleaners or abrasives. These cleaners or
abrasives are effective in removing conformal silicone coatings, but they need
to be used with a controlled force and time to avoid damage to the electronic
components.
The cleaning method of polyurethane conformal
coating is similar to that of acrylic and can be dissolved and removed using
organic solvents. However, it is important to note that the resistance of
different brands and models of polyurethane conformal coatings to organic
solvents may vary, so sufficient trials and tests should be carried out when
choosing a cleaning agent.
In addition to the use of organic solvents,
conformal coatings can also be removed by mechanical cleaning. For example, a
tool such as sandpaper, a grinding wheel or a grinder can be used to sand the
surface of the conformal coating before cleaning it with a cleaning agent. This
method is suitable for situations where conformal coating removal is required
or organic solvents cannot be used, but care should be taken to control the
grinding force and time to avoid damage to electronic components.
Electronic components should be protected from damage caused by cleaning agents or tools before cleaning.
When cleaning conformal coating, you also need to
pay attention to the following points:
Choose the right cleaning tool and cleaning agent,
depending on the type and characteristics of the conformal coating.
(1) Use solvent cleaning: Use appropriate chemical
solvents (such as alcohol, acetone, banana water, special detergents, etc.) to
dissolve the conformal coating. Pour the solvent onto a clean cloth or cotton
swab and gently wipe the area of the board that needs to be cleaned. This
method is suitable for small area cleanup. When using, we should pay attention
to ensure that the solvent is effective against the conformal coating, and pay
attention to the safety of operation, avoid skin and eye contact, and ensure
good ventilation at the same time.
(2) Heating and purging: Use a heat gun or hair
dryer to heat the conformal coating coating to soften the coating. After the
coating has softened, the conformal coating is removed using a brush or
compressed air blowing. This method is suitable for large-area cleanup. When
heating, it is necessary to control the temperature well to avoid overheating
and causing damage to the circuit board or components.
(3) Mechanical grinding: For thicker conformal
coatings, you can use fine sandpaper or polishing cloth to gently polish until
the conformal coating is removed. When grinding, it is necessary to avoid
damage to the circuit board or components.
(4) Chemical peeling: Use a special chemical peeling
agent, apply it to the surface of the conformal coating, let the peeling agent
act for a certain period of time according to the instructions of Schnex
conformal coating, and then use a scraper or brush to remove the coating.
During the stripping process, we follow safe operating procedures to avoid
contact with unprotected electronic components.
Regardless of the method we use, we should wear
appropriate protective gear such as gloves, goggles, and overalls during the
cleanup process for our own safety. When handling chemical solvents, also
ensure that the working environment is well ventilated. At the same time, when
cleaning conformal coatings or other conformal coatings, it is also necessary
to pay attention to protecting the components on the circuit board from damage.
Pay attention to safety during the cleaning process,
avoid skin and eye contact, and maintain good ventilation.
After cleaning, the electronic components should be
thoroughly cleaned and dried to remove residual cleaning agents and moisture.
In short, the cleaning of conformal coating needs to
choose the appropriate cleaning method and tools according to its type and
characteristics, and pay attention to safety and protection of electronic
components. Before proceeding with the cleanup, it is best to conduct trials
and tests to ensure the effectiveness of the cleanup and the safety of the
electronic components.